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不锈钢加工厂在产品加工的时候注意事项

发布日期:2016-09-16 浏览次数:文章来源:未知 作者:北京不锈钢

导读:现在使用不锈钢可以制作很多的产品,例如生活中常见的护栏、屏风、货架等等产品,有一部分的产品在制作加工之前还要对其进行特定的加工,这样制作 出来的产品才能保证美观和装饰的效果,所以很多特定的加工是必不可少的一部分。但是很多的厂家在对产品进行加

    现在使用不锈钢可以制作很多的产品,例如生活中常见的护栏、屏风、货架等等产品,有一部分的产品在制作加工之前还要对其进行特定的加工,这样制作
出来的产品才能保证美观和装饰的效果,所以很多特定的加工是必不可少的一部分。但是很多的厂家在对产品进行加工为了节省加工时间,会采用很普通的加工方法对产品进行加工,这样时间久了以后就会出现问题,出现生锈或者其他的情况等等,既影响美观有又可能出现质量问题。
    还有这样一种情况,很多厂家为了节省加工成本会采用劣质的不锈钢或者和不锈钢相似的产品进行加工,这样制作的产品也可以算是对消费者的欺骗,所以以在选择不锈钢加工厂家时一定要考虑厂家的各方面的因素等等。
    因此如果你要进行不锈钢产品的加工,要进行多方面的考虑这样才能够保证产品质量或者说不会对以后的在产品的使用过程中出现任何的问题等,北京怡丰源达不锈钢可以承接各种不锈钢产品的加工制作服务,无论是产品的质量或者是产品的用材等等方面我们都会使用最好的,为客户提供一个放心的使用。
   在21世纪这个科技飞速发展以及时代不断进步的时代,越来越多的人们选择使用经济实惠而且质量还不错的材料对产品进行加工,而现在满足人们需求的材料多数还是偏向于不锈钢材料。因为不锈钢材料有很好的自身属性,而且制作出来的产品外边也很美观,同时这种材料还有很好的耐用性,无论使用多久都能够保证自身的亮度。这些都是不锈钢材料拥有而其他金属材料所达不到的。即是说这种材料有很好的使用效果,但在加工的过程中还是有很多考虑的因素以及注意的问题。
      1、加工区:不锈钢件的加工区域应相对固定。不锈钢件加工区的平台应采取隔离措施,如铺上橡胶垫等。不锈钢加工区的定置管理、文明生产应加强,以避免对不锈钢件的损伤与污染。
    2、下料:不锈钢件的下料采用剪切或等离子切割、锯切等。
  ⑴剪切:剪切时,应与送进支架隔离,落料斗也应铺以橡胶垫,避免划伤。
  ⑵等离子切割:等离子切割后,割渣应清理干净。批量切割时,对于已完成的零件应及时清理出现场,以避免割渣对工件的玷污。
  ⑶锯切下料:锯切下料时,夹紧应加以胶皮保护,锯切后应清理工件上的油污、残渣等。
  3、机械加工:不锈钢件在车、铣等机械加工时也应注意防护,作业完成应清理干净工件表面的油污、铁屑等杂物。
  4、成型加工:在卷板、折弯过程中,应采取有效措施避免造成不锈钢件表面划伤和折痕。
  5、铆焊:不锈钢件在组对时,应避免强制组装,尤其避免火焰烤校装配。组对或制作过程如有临时采用等离子切割时,应采取隔离措施以避免割渣对其它不锈钢件的污染。切割后,工件上的割渣应清理干净。
  6、焊接:不锈钢件焊接前必须认真清除油污、锈迹、灰尘等杂物。焊接时尽量采用氩弧焊接,采用手工电弧焊时应采用小电流、快速焊,避免摆动。严禁在非焊接区域引弧,地线位置适当、连接牢固,以避免电弧擦伤。焊接时应采取防飞溅措施(如刷白灰等方法)。焊后应用不锈钢(不得采用碳钢)扁铲彻底清理熔渣和飞溅。
  7、多层焊:多层焊时,层间熔渣必须清除干净。多层焊时,应控制层间温度,一般不得超过60℃。
  8、焊缝:焊缝接头应修磨,焊缝表面不得有熔渣、气孔、咬边、飞溅、裂纹、未熔合、未焊透等缺陷,焊缝与母材应圆滑过渡,不得低于母材。
  9、矫形:不锈钢件的矫形,应避免采用火焰加热方法,尤其不允许反复加热同一区域。矫形时,尽量采用机械装置,或用木锤(橡皮锤)或垫橡皮垫锤击,禁止用铁锤锤击,以避免损伤不锈钢件。
10、搬运:不锈钢件在加工过程中进行搬运时,应用运输工具(如小车、电瓶车或天车等),并应洁净有隔离防护措施,以防灰尘、油污、铁锈污染不锈钢。严禁在平台或地面直接拖拉,严禁磕碰和划伤。文章来源:(http://www.yfyd360.com
   Now the use of stainless steel can make many products, such as the life of common rail, screen, shelf and so on, there is a part of the products in the production process before but also specific processing on its production, so
Out of the product to ensure that the effect of beauty and decoration, so many of the specific processing is an essential part of. But many manufacturers in the product processing in order to save processing time by processing method of ordinary processing of the product, so after a long time, there will be problems, rusting or other situations, not only affects the appearance and possible quality problems.
There is such a situation, many manufacturers in order to save processing costs will adopt stainless steel or stainless steel and inferior similar products processing, this product can also be regarded as consumer fraud, so in the choice of stainless steel processing manufacturers must consider various factors of manufacturers and so on.
So if you want to do the processing of stainless steel products, should be more consideration so as to ensure the quality of products or not on any problems in the process of using the product, Beijing Yi fengyuanda stainless steel can undertake all kinds of stainless steel products processing and production services, whether it is product quality or product timber and so on we will use the best, to provide customers with a safe use.
Progress in twenty-first Century the rapid development of science and technology and the era, more and more people choose to use affordable and good quality materials for product processing, and now most people meet the demands of the material or bias in stainless steel material. Because the stainless steel material has a very good own properties, and the production of the product is also very beautiful outside, and this material has a good durability, no matter how long it can ensure that the brightness of their own. These are stainless steel and other metal materials are not. That is to say that this material has a very good use effect, but in the process of processing or there are many factors to consider and pay attention to the problem.
1, processing area: stainless steel parts of the processing area should be relatively fixed. Stainless steel parts processing area of the platform should take isolation measures, such as laying on the rubber pad, etc.. Management and processing stainless steel production should be strengthened, in order to avoid the damage and pollution of stainless steel.
2, under the material: stainless steel parts cutting or plasma cutting, sawing, etc..
1: shear shear, and the feeding bracket should be isolated, hopper should be covered with rubber pad to avoid scratches.
The plasma cutting: plasma cutting, cutting slag shall be cleaned. When batch cutting, the finished parts should be cleaned up in time, so as to avoid the stain on the workpiece.
The saw cutting blanking, sawing cutting, clamping should be rubber protection after sawing, the workpiece should clean up the oil residue.
3, mechanical processing: stainless steel parts in cars, milling and other mechanical processing should also pay attention to the protection, work should be cleaned up the workpiece surface oil, iron and other debris.
4, molding: in coil, bending process, effective measures should be taken to avoid scratches on the surface of stainless steel and creases.
5, welding: Stainless Steel Group in time, should avoid forced assembly, especially avoid the flame grilled school assembly. In order to prevent the contamination of other stainless steel parts, the isolation measures should be taken to prevent the slag from cutting slag during the process of plasma cutting. After cutting, the cutting slag on the work piece should be cleaned.
6, stainless steel welding: welding must be carefully remove oil, rust, dust and other debris. Welding, as far as possible using argon arc welding, manual arc welding should be used in small current, fast welding, to avoid the swing. Is strictly prohibited in the welding area of arc, the ground wire is appropriate, the connection is firm, in order to avoid arc abrasion. When welding spatter measures should be taken to prevent (such as lime brush method etc.). Application of stainless steel after welding (not by steel) flat shovel thoroughly clean slag and spatter.
7, multilayer welding: multilayer welding, slag layer must be clean. Multilayer welding, the temperature should be controlled between layers, generally not more than 60.
8, weld: welded joints shall be grinding, welding slag, surface shall not have porosity, undercut, spatter, cracks, lack of fusion, incomplete welding defects, should be smooth transition metal and base metal, not less than the parent material.
9, orthopedic: stainless steel parts of the orthopedic, should avoid the use of flame heating method, in particular, do not allow repeated heating the same area. For, as a mechanical device, or with a wooden hammer (rubber hammer) or cushion rubber pad hammer, prohibit hammering, to avoid damage of stainless steel.
10, handling: stainless steel handling in the machining process, application of transport (such as car, car battery or crane etc.), and shall be clean isolation protection measures, to prevent dust, oil and rust pollution of stainless steel. No direct drag on the platform or ground, no bump and scratch.

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